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Apparel Packaging

Custom Clothing Bag

Custom Clothing Bag

Product Description

Printed clothing bags and flat garment mailers ship t-shirts, leggings, and knitwear at the lowest possible dimensional weight. Kraft paperboard construction with a self-sealing flap and full-surface CMYK printing. The flat format cuts carrier DIM charges against boxed alternatives.

Key Features

Flat-format garment mailer

Flat-format garment mailer

Self-sealing closure flap

Self-sealing closure flap

Full-surface CMYK printing

Full-surface CMYK printing

Recycled kraft paperboard stock

Recycled kraft paperboard stock

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Product Specification

Box StyleMailer / Shipping Box
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order Required
Stock18pt to 32pt Corrugated, Kraft, White SBS
PrintingNo Printing, CMYK, CMYK + 1 PMS, CMYK + 2 PMS
FinishingGloss Lamination, Matte Lamination, Gloss AQ, Spot UV, Embossing, Foiling
Included OptionsDie Cutting, Gluing, Scored, Perforation
Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
ProofFlat View, 3D Mock-up, Physical Sampling (On request)
Turnaround8 – 10 Business Days, RUSH
ShippingFREE (Continental US)

Need custom dimensions or special finishes? We manufacture to your exact specs.

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Custom Clothing Bags | Flat-Format Garment Shipping

Custom clothing bags and flat garment mailers ship t-shirts, leggings, and knitwear at the lowest dimensional weight any garment format achieves. Kraft paperboard construction carries a self-sealing adhesive flap that closes in one motion at the packing station. Full-surface CMYK printing brands every face of the mailer. The flat profile drops carrier DIM charges below boxed alternatives on every shipment.

Profiles run 10x13 through 14.5x19 inches

Flap adhesive rated for one permanent seal

500 flat bags pack into one shelf carton

Tear strength tested against zipper and rivet snags

Weekly ordering with no reorder minimum

Artwork proof approved before every first run

Custom Clothing Bags: Flat-Format Garment Shipping

When Flat Mailers Beat Boxes for Apparel

Soft, fold-flat garments like tees, leggings, and lightweight knits gain nothing from box rigidity. A flat clothing bag protects them at a fraction of the material and shipping cost. Letterbox-compatible profiles remove missed-delivery redelivery cycles on single-garment orders. Packify recommends the flat format wherever the garment tolerates it and boxes wherever structure earns its cost. Mixed orders across both formats run under one purchase order.

Kraft Paperboard Instead of Poly Plastic

Plastic poly mailers are the format fashion customers most often flag as waste. Kraft paperboard clothing bags deliver the same packing speed with curbside recyclability. Soy-based inks print full-coverage artwork across the kraft surface, and the tear-resistant board grade protects garments through courier handling without a plastic layer anywhere in the construction. The finished mailer is curbside recyclable in standard municipal programs.

Full-Surface Printing on Garment Mailers

A clothing bag travels through hands, hallways, and doorsteps before opening, and every face is print space. Packify prints CMYK edge to edge across the front, back, and flap, with Pantone PMS matching for exact brand color. Interior printing options add a reveal message the moment the flap lifts. Artwork preflight and dieline checks run free before every production cycle begins.

Fulfillment Speed at Scale

Self-sealing flaps close in one motion with no tape gun, no water-activated tape station, and no assembly step. Clothing bags store flat in minimal shelf space and feed high-volume packing lines faster than any erected box. Production completes in 8-10 business days, orders carry no MOQ, and every shipment travels free in the continental US. Reorder cycles repeat the approved specification with no new setup.

Custom Clothing Bags: Flat-Format Garment Shipping

Flat kraft clothing bags vs. boxes: dimensional weight, speed, and recyclability

Single-Tee Order Economics

A one-tee order in a box pays box-tier carrier rates for air. The flat bag drops that order to the lowest DIM class a garment can ship at. Margins on low-ticket orders survive on this math.

Poly Mailer Replacement

Fashion customers flag plastic poly mailers as waste in reviews, and kraft bags answer with the same pack speed and curbside recyclability. The swap is a sustainability statement made in material, not copy.

Missed-Delivery Elimination

Letterbox-sized bags slide through the mail slot, which removes the redelivery loop entirely on single-garment orders. Fewer failed deliveries means fewer support tickets. The profile is the fix.

Frequently Asked Questions

There is no minimum order. Packify produces custom apparel packaging boxes from 1 unit to 100,000 units, and per-unit pricing drops as quantity rises.

Apparel boxes use single-wall corrugated board, 18pt to 24pt SBS paperboard, 2mm greyboard for rigid formats, and recycled kraft stock. Every board grade prints in CMYK with Pantone PMS matching.

Yes. Interior and exterior CMYK printing is standard on mailer and shirt box formats. Foil stamping, embossing, spot UV, and soft-touch lamination are available on every stock.

Production completes in 8-10 business days after artwork approval. Free dieline and design support runs before production, and every order ships free in the continental US.

Yes. Recycled kraft board, soy-based inks, and water-based coatings replace plastic lamination across the kraft range. Finished boxes are curbside recyclable.

We have no minimum order quantity. You can order as few as 1 unit or as many as 100,000+. Pricing scales with quantity, so larger orders receive significant discounts.

Standard production is 8-10 business days after artwork approval. Free dieline and design support runs before production begins.

Get a Custom Quote for Custom Clothing Bag

No minimum order, free design support, and free US shipping on every apparel packaging order.

[email protected]

+1 213-224-8421 (24/7 Support)

Apparel Packaging Capabilities

No MOQ, 8-10 business day production, free shipping in the continental US, and Pantone PMS color matching on every apparel packaging order.

No Minimum Order

Order from 1 unit to 100,000 units. Seasonal drops and limited editions run at any quantity.

Free Design Support

Packify designers build print-ready dielines and preflight artwork on 18pt SBS through 2mm greyboard at no charge.

Free US Shipping

Every order ships free in the continental US. Quoted prices carry no fuel surcharges or delivery area fees.

8-10 Day Production

Production completes in 8-10 business days from artwork approval on every board grade and finish.

No Die or Plate Charges

Cutting dies and printing plates carry zero setup fees. The quoted price is the final price.

Pantone Color Matching

Pantone PMS matching reproduces exact brand colors across CMYK production on every reorder.

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