Underwear Packaging
Product Description
Underwear boxes and tuck cartons put briefs, boxers, and bralettes on retail pegs and shelves with full brand color. 18pt SBS paperboard with straight tuck closure, hanger hole, and die-cut window. Spot UV lifts logos against matte backgrounds at the point of sale.
Key Features
Retail peg hanger hole
Die-cut product window
Straight tuck end closure
Spot UV over matte lamination
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Product Specification
| Box Style | Tuck End / Folding Carton |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Stock | 12pt to 24pt SBS, Kraft, Recycled Board |
| Printing | No Printing, CMYK, CMYK + 1 PMS, CMYK + 2 PMS |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8 – 10 Business Days, RUSH |
| Shipping | FREE (Continental US) |
Need custom dimensions or special finishes? We manufacture to your exact specs.
Get a Free QuoteUnderwear Packaging | Peg-Ready Retail Boxes
Underwear packaging puts briefs, boxers, and bralettes on retail pegs and shelves in 18pt SBS paperboard tuck cartons built for the point of sale. The straight tuck end closure loads fast on the line, a die-cut window shows fabric and color, and a hanger hole fits standard peg fixtures. Spot UV lifts logos against matte laminated backgrounds under store lighting.
18pt SBS with reinforced peg hanger hole
Three-pack and five-pack capacity in slim shelf depth
Die-cut window sized to show waistband branding
Spot UV logos over matte lamination
Order single-SKU tests or full range volume
8-10 business day production, free US shipping
Underwear Packaging: Peg-Ready Retail Boxes
Winning the Peg Wall
Underwear competes on crowded peg walls where the package is the only voice the product has. A die-cut window puts the waistband and fabric in direct view, CMYK printing carries size and fit callouts at glance distance, and the hanger hole positions the carton at eye line. Packify builds the dieline to the exact folded garment so the carton hangs flat and square. Peg-hole reinforcement prevents tear-out under store handling.
Board and Finish Choices for Intimates
18pt SBS paperboard prints skin tones and fabric textures with photographic accuracy, which intimates brands depend on for fit imagery. Matte lamination sets a soft, premium ground, and spot UV pulls the logo forward from it. Recycled kraft versions serve brands positioning on natural fibers and sustainability. All board grades print size and fit callouts at glance-readable scale for peg-wall shoppers scanning at arm's length.
Multi-Pack Underwear Boxes
Three-pack and five-pack formats drive basket size in basics. Packify engineers multi-pack underwear packaging with internal capacity for folded stacks while holding slim shelf dimensions, and prints pack-count flags into the artwork. One structural family across single and multi-pack keeps the brand block consistent on shelf. Pack-count variants share one single artwork approval cycle and one exact Pantone PMS color target.
From Retail Carton to E-Commerce Insert
The same tuck carton that hangs on a peg drops into a mailer box as a branded e-commerce insert, keeping one packaging spec across both channels. Orders carry no MOQ, production completes in 8-10 business days, and shipping runs free in the continental US, so channel tests cost only the units they use. Winning formats scale to volume on the same dieline.
Underwear Packaging: Peg-Ready Retail Boxes
Peg-ready underwear cartons: windows, hanger holes, and multi-pack formats
Straight Tuck Load Speed
The straight tuck end closes without glue at the packing bench, so a fulfilment line seals cartons at hand speed. No adhesive station enters the flow. Blanks ship flat and lock in one motion.
Window Film Clarity
The die-cut window runs optically clear film that holds no haze under retail lighting, so waistband color reads true on the peg. Film is specified against fogging. The cut frames the fabric, not the logo.
Size-Run Dielines
A brief, a boxer, and a bralette fold to different depths, and each size runs its own dieline depth off one artwork set. The brand block stays fixed while the box fits the garment. Size swaps change only the cut.
Frequently Asked Questions
There is no minimum order. Packify produces custom apparel packaging boxes from 1 unit to 100,000 units, and per-unit pricing drops as quantity rises.
Apparel boxes use single-wall corrugated board, 18pt to 24pt SBS paperboard, 2mm greyboard for rigid formats, and recycled kraft stock. Every board grade prints in CMYK with Pantone PMS matching.
Yes. Interior and exterior CMYK printing is standard on mailer and shirt box formats. Foil stamping, embossing, spot UV, and soft-touch lamination are available on every stock.
Production completes in 8-10 business days after artwork approval. Free dieline and design support runs before production, and every order ships free in the continental US.
Yes. Recycled kraft board, soy-based inks, and water-based coatings replace plastic lamination across the kraft range. Finished boxes are curbside recyclable.
We have no minimum order quantity. You can order as few as 1 unit or as many as 100,000+. Pricing scales with quantity, so larger orders receive significant discounts.
Standard production is 8-10 business days after artwork approval. Free dieline and design support runs before production begins.
Get a Custom Quote for Underwear Packaging
No minimum order, free design support, and free US shipping on every apparel packaging order.
+1 213-224-8421 (24/7 Support)
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Apparel Packaging Capabilities
No MOQ, 8-10 business day production, free shipping in the continental US, and Pantone PMS color matching on every apparel packaging order.
No Minimum Order
Order from 1 unit to 100,000 units. Seasonal drops and limited editions run at any quantity.
Free Design Support
Packify designers build print-ready dielines and preflight artwork on 18pt SBS through 2mm greyboard at no charge.
Free US Shipping
Every order ships free in the continental US. Quoted prices carry no fuel surcharges or delivery area fees.
8-10 Day Production
Production completes in 8-10 business days from artwork approval on every board grade and finish.
No Die or Plate Charges
Cutting dies and printing plates carry zero setup fees. The quoted price is the final price.
Pantone Color Matching
Pantone PMS matching reproduces exact brand colors across CMYK production on every reorder.