Custom Shirt Box
Product Description
Shirt boxes are the workhorse of custom apparel packaging, keeping folded tees and button-downs crisp from fulfillment center to doorstep. Single-wall corrugated or SBS paperboard construction with a self-locking base and matte or gloss lamination. Interior CMYK printing turns the lid reveal into a brand moment.
Key Features
Foldable and rigid constructions
Edge-to-edge CMYK interior printing
Self-locking corrugated base
Kraft, white, and colored SBS stock
Request a Custom Quote
Product Specification
| Box Style | Mailer / Shipping Box |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Stock | 18pt to 32pt Corrugated, Kraft, White SBS |
| Printing | No Printing, CMYK, CMYK + 1 PMS, CMYK + 2 PMS |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 8 – 10 Business Days, RUSH |
| Shipping | FREE (Continental US) |
Need custom dimensions or special finishes? We manufacture to your exact specs.
Get a Free QuoteCustom Shirt Boxes | Crisp Garment Presentation
Custom shirt boxes hold folded tees, button-downs, and knit tops in single-wall corrugated or 18pt SBS paperboard so garments arrive crease-free and gift-ready. The self-locking base assembles without tape at the packing station. Edge-to-edge CMYK printing inside and outside converts the box into a two-surface brand canvas. Matte or gloss lamination, spot UV, and foil stamping finish the exterior to retail standard.
Single-wall corrugated for shipping; 18pt SBS for retail shelf
Sizing spans XS tee stacks through 3XL button-downs
Interior printing included at every quantity tier
Blanks fold at the packing station in seconds
Order 25 test units or 25,000 production units
Production completes 8-10 business days after approval
Custom Shirt Boxes: Crisp Garment Presentation
Shirt Box Materials and Board Grades
Board grade decides how a shirt box performs. Single-wall corrugated carries e-commerce parcels through courier sortation without crushing. 18pt to 24pt SBS paperboard gives retail shirt boxes a smooth, bright print surface for photographic artwork. Recycled kraft board delivers a natural, unbleached aesthetic printed with soy-based inks. Packify preflights every dieline against the chosen board so folds, locks, and print all land precisely. Board samples are available before production commits.
Interior Printing Turns Opening Into Marketing
The inside of a shirt box is the surface every single customer sees, and most brands leave it blank. Interior CMYK printing places brand artwork, a welcome message, or care instructions directly in the reveal moment. Full inside-and-outside printing runs on every Packify order at any quantity, so a 25-unit test batch carries the same two-surface branding as a 25,000-unit production run. Interior artwork uses the same dieline file, so no second setup applies.
Foldable or Rigid Shirt Box Construction
Foldable shirt boxes ship flat, store in a fraction of the warehouse space, and erect in seconds on the packing line, which makes them the e-commerce standard. Rigid shirt boxes hold a permanent assembled shape on 1.5mm to 2mm greyboard for retail gifting and flagship presentation. Packify produces both constructions from one artwork set so brands keep visual consistency across channels. One artwork approval covers both builds.
Shirt Box Sizing and Shipping Cost
Oversized boxes inflate dimensional weight charges on every carrier tier. Packify sizes each shirt box dieline to the folded garment stack it carries, trimming void space and DIM weight together. Right-sized shirt boxes also hold garments still in transit, which keeps folds crisp and cuts crease-related returns. No MOQ, 8-10 business day production, free shipping in the continental US, and no die charges on any dieline revision.
Custom Shirt Boxes: Crisp Garment Presentation
Corrugated or SBS shirt boxes: matching board grade to shipping channel and shelf
Subscription Apparel Drops
Monthly apparel drops reuse one approved dieline across every cycle, so cycle two ships without a new setup. Interior artwork swaps seasonally on the same structure. Subscribers see a consistent box with fresh reveals.
Crease-Return Prevention
Most apparel returns citing damage are crease complaints from garments shifting in oversized boxes. A dieline cut to the folded stack holds the garment still. Right-sizing attacks the return rate directly.
Retail Counter Gifting
Boutiques upsell gift presentation at the register, and a shirt box with interior print closes that sale without a wrapping station. The same SKU serves shelf stock and gift counter. Staff fold to order in seconds.
Frequently Asked Questions
There is no minimum order. Packify produces custom apparel packaging boxes from 1 unit to 100,000 units, and per-unit pricing drops as quantity rises.
Apparel boxes use single-wall corrugated board, 18pt to 24pt SBS paperboard, 2mm greyboard for rigid formats, and recycled kraft stock. Every board grade prints in CMYK with Pantone PMS matching.
Yes. Interior and exterior CMYK printing is standard on mailer and shirt box formats. Foil stamping, embossing, spot UV, and soft-touch lamination are available on every stock.
Production completes in 8-10 business days after artwork approval. Free dieline and design support runs before production, and every order ships free in the continental US.
Yes. Recycled kraft board, soy-based inks, and water-based coatings replace plastic lamination across the kraft range. Finished boxes are curbside recyclable.
We have no minimum order quantity. You can order as few as 1 unit or as many as 100,000+. Pricing scales with quantity, so larger orders receive significant discounts.
Standard production is 8-10 business days after artwork approval. Free dieline and design support runs before production begins.
Get a Custom Quote for Custom Shirt Box
No minimum order, free design support, and free US shipping on every apparel packaging order.
+1 213-224-8421 (24/7 Support)
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Apparel Packaging Capabilities
No MOQ, 8-10 business day production, free shipping in the continental US, and Pantone PMS color matching on every apparel packaging order.
No Minimum Order
Order from 1 unit to 100,000 units. Seasonal drops and limited editions run at any quantity.
Free Design Support
Packify designers build print-ready dielines and preflight artwork on 18pt SBS through 2mm greyboard at no charge.
Free US Shipping
Every order ships free in the continental US. Quoted prices carry no fuel surcharges or delivery area fees.
8-10 Day Production
Production completes in 8-10 business days from artwork approval on every board grade and finish.
No Die or Plate Charges
Cutting dies and printing plates carry zero setup fees. The quoted price is the final price.
Pantone Color Matching
Pantone PMS matching reproduces exact brand colors across CMYK production on every reorder.